M-Test 7 电机测试软件

【实例简介】M-Test 7 电机测试软件

电机测试、自动扭矩测试、自动转速测试、耐久测试

【实例截图】

【核心代码】

Table of Contents
SAFETY PRECAUTIONS ......................................................................................................................... I
REVISIONS TO THIS MANUAL ............................................................................................................... II
REVISION DATE ................................................................................................................................................................. II
TABLE OF CONTENTS .......................................................................................................................... III
TABLE OF FIGURES .........................................................................................................................................................VI
PREFACE .................................................................................................................................................X
PURPOSE OF THIS MANUAL ..........................................................................................................................................X
WHO SHOULD USE THIS MANUAL ...............................................................................................................................X
MANUAL ORGANIZATION ..............................................................................................................................................X
CONVENTIONS USED IN THIS MANUAL ...................................................................................................................XII
1. INTRODUCTION ................................................................................................................................. 1
1.1 ABOUT M-TEST 7 ....................................................................................................................................................1
1.2 SYSTEM REQUIREMENTS .....................................................................................................................................1
1.3 SOFTWARE FEATURES ...........................................................................................................................................2
1.3.1 New Features of M-TEST 7 .........................................................................................................................2
1.3.2 Other Features ..............................................................................................................................................2
1.4 DATA SHEET .............................................................................................................................................................3
2. INSTALLATION ................................................................................................................................... 7
2.1 INSTALLATION PROCEDURE ................................................................................................................................7
3. NAVIGATION ..................................................................................................................................... 12
3.1 NAVIGATING THE M-TEST 7 INTERFACE .........................................................................................................12
3.1.1 TABS ..........................................................................................................................................................12
3.1.2 STRING CONTROLS ................................................................................................................................12
3.1.3 NUMERIC CONTROLS ............................................................................................................................12
3.1.4 ENUMERATED CONTROLS ...................................................................................................................13
3.1.5 TABLE CONTROLS ..................................................................................................................................13
3.1.6 MENU RINGS ...........................................................................................................................................15
3.1.7 LIST BOXES ..............................................................................................................................................15
3.1.8 BUTTONS ..................................................................................................................................................15
3.1.9 SLIDERS ....................................................................................................................................................16
3.1.10 CHECK BOXES .........................................................................................................................................16
3.1.11 CLUSTERS ................................................................................................................................................16
4. START ............................................................................................................................................... 17
4.1 START TAB ..............................................................................................................................................................17
4.1.1 START TAB CONTROLS ..........................................................................................................................17
5. CONFIGURE HARDWARE ............................................................................................................... 19
5.1 CONFIGURE HARDWARE TAB ............................................................................................................................19
5.1.1 CONFIGURE HARDWARE TAB CONTROLS .......................................................................................19
5.2 DYNAMOMETER CONTROLLER TAB................................................................................................................20
5.2.1 DYNAMOMETER CONTROLLER TAB CONTROLS ...........................................................................20
5.3 CHANNEL 1 TAB ....................................................................................................................................................21
5.3.1 CHANNEL 1 TAB CONTROLS................................................................................................................21
5.4 CHANNEL 2 TAB ....................................................................................................................................................24
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5.4.1 CHANNEL 2 TAB CONTROLS................................................................................................................24
5.5 ANALOG I/O TAB ...................................................................................................................................................26
5.5.1 ANALOG INPUT 1 ....................................................................................................................................27
5.5.2 ANALOG OUTPUT 1 ................................................................................................................................27
5.5.3 ANALOG INPUT 2 ....................................................................................................................................27
5.5.4 ANALOG OUTPUT 2 ................................................................................................................................28
5.5.5 ACCESSORY ANALOG INPUT ...............................................................................................................28
5.5.6 ACCESSORY TEMPERATURE INPUT ...................................................................................................28
5.6 DIGITAL I/O TAB ....................................................................................................................................................30
5.6.1 DIGITAL INPUT 1.....................................................................................................................................30
5.6.2 DIGITAL OUTPUT 1.................................................................................................................................31
5.6.3 DIGITAL INPUT 2.....................................................................................................................................31
5.6.4 DIGITAL OUTPUT 2.................................................................................................................................32
5.6.5 ACCESSORY DIGITAL INPUT ...............................................................................................................32
5.6.6 ACCESSORY RELAY OUTPUT ..............................................................................................................33
5.7 POWER MEASUREMENT TAB .............................................................................................................................34
5.7.1 POWER MEASUREMENT TAB CONTROLS ........................................................................................34
5.8 POWER SOURCE TAB ...........................................................................................................................................37
5.8.1 POWER SOURCE TAB CONTROLS .......................................................................................................37
6. CONFIGURE DISPLAY ..................................................................................................................... 39
6.1 CONFIGURE DISPLAY TAB ..................................................................................................................................39
6.1.1 AVAILABLE ..............................................................................................................................................39
6.1.2 SELECTED ................................................................................................................................................40
6.1.3 HELP ..........................................................................................................................................................40
6.1.4 SAVE SETUP .............................................................................................................................................40
7. CONFIGURE TEST ........................................................................................................................... 41
7.1 CONFIGURE TEST TAB .........................................................................................................................................41
7.1.1 CONFIGURE TEST TAB CONTROLS ....................................................................................................41
7.2 MANUAL TEST .......................................................................................................................................................42
7.2.1 MANUAL TEST CONTROLS ..................................................................................................................42
7.3 CURVE TEST ...........................................................................................................................................................43
7.3.1 CURVE TEST CONTROLS ......................................................................................................................43
7.4 RAMP TEST .............................................................................................................................................................45
7.4.1 RAMP TEST CONTROLS ........................................................................................................................46
7.5 PASS/FAIL TEST .....................................................................................................................................................48
7.5.1 PASS/FAIL TEST CONTROLS .................................................................................................................49
7.6 COAST TEST ...........................................................................................................................................................52
7.6.1 COAST TEST CONTROLS .......................................................................................................................52
7.7 OVERLOAD TO TRIP TEST ...................................................................................................................................52
7.7.1 OVERLOAD TO TRIP TEST CONTROLS ..............................................................................................53
7.8 CALIBRATION DISPLAY ......................................................................................................................................54
7.8.1 SAMPLING RATE [0.01 - n] .....................................................................................................................54
7.9 DATA LOGGING .....................................................................................................................................................54
7.9.1 DATA LOGGING CONTROLS .................................................................................................................54
8. ADJUST PID ..................................................................................................................................... 56
8.1 ADJUST PID TAB ....................................................................................................................................................56
8.1.1 ADJUST PID TAB CONTROLS ...............................................................................................................56
9. TEST .................................................................................................................................................. 58
9.1 MANUAL TEST .......................................................................................................................................................58
9.1.1 MANUAL TEST CONTROLS ..................................................................................................................58
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9.2 CURVE TEST ...........................................................................................................................................................60
9.2.1 CURVE TEST CONTROLS ......................................................................................................................60
9.3 RAMP TEST .............................................................................................................................................................61
9.3.1 RAMP TEST CONTROLS ........................................................................................................................62
9.4 PASS/FAIL TEST .....................................................................................................................................................63
9.4.1 PASS/FAIL TEST CONTROLS .................................................................................................................63
9.4.2 PASS/FAIL DATA ......................................................................................................................................64
9.4.3 TEST LIMITS ............................................................................................................................................65
9.5 COAST TEST ...........................................................................................................................................................65
9.5.1 COAST TEST CONTROLS .......................................................................................................................65
9.6 OVERLOAD TO TRIP TEST ...................................................................................................................................66
9.6.1 OVERLOAD TO TRIP TEST CONTROLS ..............................................................................................67
9.7 CALIBRATION DISPLAY ......................................................................................................................................68
9.7.1 CALIBRATION DISPLAY CONTROLS ..................................................................................................68
10. DATA ............................................................................................................................................... 69
10.1 DATA TAB ................................................................................................................................................................69
10.1.1 DATA TAB CONTROLS............................................................................................................................69
11. GRAPH ............................................................................................................................................ 71
11.1 GRAPH TAB ............................................................................................................................................................71
11.1 GRAPH TAB CONTROLS ........................................................................................................................71
12. COMPARE ....................................................................................................................................... 74
12.1 COMPARE TAB .......................................................................................................................................................74
12.1 COMPARE TAB CONTROLS ...................................................................................................................74
13. REPORT .......................................................................................................................................... 76
13.1 ONE PAGE, NO GRAPH REPORT .........................................................................................................................76
13.1.1 ONE PAGE, NO GRAPH REPORT CONTROLS .....................................................................................76
13.2 ONE PAGE, WITH GRAPH REPORT ....................................................................................................................79
13.2.1 ONE PAGE, WITH GRAPH REPORT CONTROLS ................................................................................79
13.3 TWO PAGE REPORT ..............................................................................................................................................81
13.3.1 TWO PAGE REPORT CONTROLS ..........................................................................................................82
14. SECURITY ...................................................................................................................................... 85
14.1 SECURITY TAB ......................................................................................................................................................85
14.1.1 PASSWORD PROTECTION [Enable / Disable] .......................................................................................85
14.1.2 PASSWORD ADMINISTRATION ............................................................................................................85
15. CREATING TASKS .......................................................................................................................... 87
15.1 CREATING ANALOG INPUT (AI) TASKS ...........................................................................................................87
15.2 CREATING ANALOG OUTPUT (AO) TASKS ......................................................................................................92
15.3 CREATING DIGITAL INPUT (DI) TASKS ............................................................................................................97
15.4 CREATING DIGITAL OUTPUT (DO) TASKS ....................................................................................................101
15.5 CREATING TEMPERATURE INPUT (TI) TASKS ..............................................................................................105
16. TUNING SYSTEM RESPONSE (PID) ........................................................................................... 110
16.1 RAMP PID ADJUSTMENT ...................................................................................................................................110
16.2 CURVE PID ADJUSTMENT .................................................................................................................................115
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Magtrol M-TEST 7 Motor Testing Software Table of Contents
APPENDIX A: EXAMPLE TESTS ....................................................................................................... 122
A.1 MANUAL TEST .....................................................................................................................................................122
A.2 CURVE TEST .........................................................................................................................................................123
A.3 RAMP TEST ...........................................................................................................................................................124
A.4 PASS/FAIL TEST ...................................................................................................................................................126
A.5 COAST TEST .........................................................................................................................................................129
A.6 OVERLOAD TO TRIP TEST .................................................................................................................................130
SERVICE INFORMATION .................................................................................................................... 133
RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION ....................................................133
Returning Equipment to Magtrol, Inc. (United States) ...........................................................................................133
Returning Equipment to Magtrol SA (Switzerland) ...............................................................................................133
TABLE OF FIGURES
2. INSTALLATION
Figure 2–1 Run Setup Window ....................................................................................................................................7
Figure 2–2 M-TEST 7 Destination Directory Window ................................................................................................8
Figure 2–3 Start Installation Screen ...........................................................................................................................8
Figure 2–4 Installation Progress Window ...................................................................................................................9
Figure 2–5 Installation Complete Window .................................................................................................................9
Figure 2–6 M-TEST 7 Email Registration Screen .....................................................................................................10
Figure 2–7 Email Registration Request Screen ........................................................................................................10
Figure 2–8 Enter Site Key in the Site Key Field ........................................................................................................11
3. NAVIGATION
Figure 3–1 M-TEST 7 Tabs .......................................................................................................................................12
Figure 3–2 String Controls .......................................................................................................................................12
Figure 3–3 Numeric Controls ...................................................................................................................................13
Figure 3–4 Enumerated Controls ..............................................................................................................................13
Figure 3–5 Table Controls ........................................................................................................................................13
Figure 3–6 Show Selection ........................................................................................................................................14
Figure 3–7 Table with cells selected .........................................................................................................................14
Figure 3–8 Table with vertical scroll bar ..................................................................................................................14
Figure 3–9 Menu Rings .............................................................................................................................................15
Figure 3–10 List boxes ..............................................................................................................................................15
Figure 3–11 Buttons ..................................................................................................................................................15
Figure 3–12 Sliders ...................................................................................................................................................16
Figure 3–13 Check boxes ..........................................................................................................................................16
Figure 3–14 Clusters .................................................................................................................................................16
4. START
Figure 4–1 Start Tab .................................................................................................................................................17
5. CONFIGURE HARDWARE
Figure 5–1 Configure Hardware Tab ........................................................................................................................19
Figure 5–2 Dynamometer Controller Tab .................................................................................................................20
Figure 5–3 Channel 1 Tab .........................................................................................................................................21
Figure 5–4 Channel 2 Tab .........................................................................................................................................24
Figure 5–5 Analog I/O Tab .......................................................................................................................................26
Figure 5–6 Digital I/O Tab........................................................................................................................................30
Figure 5–7 Power Measurement Tab ........................................................................................................................34
Figure 5–8 Power Source Tab ...................................................................................................................................37
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6. CONFIGURE DISPLAY
Figure 6–1 Configure Display Tab ............................................................................................................................39
Figure 6–2 Available Parameters ..............................................................................................................................39
Figure 6–3 Selected Parameters ...............................................................................................................................40
7. CONFIGURE TEST
Figure 7–1 Configure Test Tab ..................................................................................................................................41
Figure 7–2 Manual Test Screen .................................................................................................................................42
Figure 7–3 Curve Test Screen ...................................................................................................................................43
Figure 7–4 Ramp Test Screen ....................................................................................................................................45
Figure 7–5 Pass/Fail Test ..........................................................................................................................................48
Figure 7–6 Coast Test Screen ....................................................................................................................................52
Figure 7–7 Overload to Trip Test Screen ..................................................................................................................52
Figure 7–8 Calibration Display Screen ....................................................................................................................54
Figure 7–9 Data Logging Screen ..............................................................................................................................54
8. ADJUST PID
Figure 8–1 Adjust PID Tab .......................................................................................................................................56
9. TEST
Figure 9–1 Manual Test Screen .................................................................................................................................58
Figure 9–2 Curve Test Screen ...................................................................................................................................60
Figure 9–3 Ramp Test Screen ....................................................................................................................................61
Figure 9–4 Pass/Fail Test Screen ..............................................................................................................................63
Figure 9–5 Pass/Fail Data Screen.............................................................................................................................64
Figure 9–6 Test Limits Screen ...................................................................................................................................65
Figure 9–7 Coast Test Screen ....................................................................................................................................65
Figure 9–8 Overload to Trip Test Screen ..................................................................................................................66
Figure 9–9 Calibration Display Screen ....................................................................................................................68
10. DATA
Figure 10–1 Data Tab ...............................................................................................................................................69
Figure 10–2 Configure Print Screen .........................................................................................................................70
11. GRAPH
Figure 11-1 Graph Tab .............................................................................................................................................71
12. COMPARE
Figure 12–1 Compare Tab ........................................................................................................................................74
13. REPORT
Figure 13–1 One Page, No Graph Report Screen .....................................................................................................76
Figure 13-2 One Page, No Graph Report Screen......................................................................................................78
Figure 13–3 One Page, with Graph Report Screen ...................................................................................................79
Figure 13–4 One Page, with Graph Report Screen ...................................................................................................81
Figure 13–5 Two Page Report Screen .......................................................................................................................82
Figure 13–6 Two Page Report Screen, Page One......................................................................................................83
Figure 13–7 Two Page Report Screen, Page Two ......................................................................................................84
14. SECURITY
Figure 14–1 Security Tab ..........................................................................................................................................85
15. CREATING TASKS
Figure 15–1 Measurement & Automation Explorer Screen ......................................................................................87
Figure 15–2 Measurement & Automation Explorer Screen with Data Neighborhood expanded .............................87
Figure 15–3 Create new Data Neighborhood ...........................................................................................................88
Figure 15–4 Select NI-DAQmx Task .........................................................................................................................88
Figure 15–5 Create New NI-DAQmx Task ................................................................................................................88
Figure 15–6 Acquire Signals Expanded ....................................................................................................................89
Figure 15–7 Analog Input Expanded ........................................................................................................................89
Figure 15–8 Voltage selected ....................................................................................................................................89
Figure 15–9 Supported Physical Channels ...............................................................................................................89
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Figure 15–10 Highlighted channels ..........................................................................................................................90
Figure 15–11 Enter AI Task in Enter Name Field .....................................................................................................90
Figure 15–12 AI Task in Data Neighborhood Tree ...................................................................................................90
Figure 15–13 Configuration Settings ........................................................................................................................91
Figure 15–14 Configure All Channels the Same .......................................................................................................91
Figure 15–15 Measurement & Automation Explorer Screen ....................................................................................92
Figure 15–16 Measurement & Automation Explorer Screen with Data Neighborhood expanded ...........................92
Figure 15–17 Create new Data Neighborhood .........................................................................................................93
Figure 15–18 Select NI-DAQmx Task .......................................................................................................................93
Figure 15–19 Create New NI-DAQmx Task ..............................................................................................................93
Figure 15–20 Generate Signals Expanded ...............................................................................................................94
Figure 15–21 Analog Output Expanded ...................................................................................................................94
Figure 15–22 Voltage Selected ..................................................................................................................................94
Figure 15–23 Supported Physical Channels .............................................................................................................94
Figure 15–24 Highlighted Channels .........................................................................................................................94
Figure 15–25 Enter AO Task in Enter Name Field ...................................................................................................94
Figure 15–26 AO Task in Data Neighborhood Tree ..................................................................................................95
Figure 15–27 Configuration Settings ........................................................................................................................95
Figure 15–28 Configure all Channels the Same .......................................................................................................96
Figure 15–29 Measurement & Automation Explorer Screen ....................................................................................97
Figure 15–30 Measurement & Automation Explorer Screen with Data Neighborhood Expanded ..........................97
Figure 15–31 Create New Data Neighborhood ........................................................................................................97
Figure 15–32 Select NI-DAQmx Task .......................................................................................................................98
Figure 15–33 Create New Ni-DAQmx Task ..............................................................................................................98
Figure 15–34 Acquire Signals Expanded ..................................................................................................................98
Figure 15–35 Digital Input Expanded ......................................................................................................................99
Figure 15–36 Port Input Selected .............................................................................................................................99
Figure 15–37 Supported Physical Channels .............................................................................................................99
Figure 15–38 8 Channel Port Highlighted................................................................................................................99
Figure 15–39 Enter DI Task in Enter Name Field ..................................................................................................100
Figure 15–40 DI Task in Data Neighborhood ........................................................................................................100
Figure 15–41 Configuration Settings ......................................................................................................................100
Figure 15–42 Measurement & Automation Explorer Screen ..................................................................................101
Figure 15–43 Measurement & Automation Explorer Screen with Data Neighborhood Expanded ........................101
Figure 15–44 Create New Data Neighborhood ......................................................................................................101
Figure 15–45 Select NI-DAQmx Task .....................................................................................................................102
Figure 15–46 Create New NI-DAQmx Task ............................................................................................................102
Figure 15–47 Generate Signals Expanded .............................................................................................................102
Figure 15–48 Digital Output Expanded..................................................................................................................103
Figure 15–49 Port Output Selected .........................................................................................................................103
Figure 15–50 Dev# (PCI-6521) Expanded .............................................................................................................103
Figure 15–51 8 Channel Port Highlighted..............................................................................................................103
Figure 15–52 Enter DO Task in Enter Name Field .................................................................................................103
Figure 15–53 DO Task in Data Neighborhood .......................................................................................................104
Figure 15–54 Configuration Settings ......................................................................................................................104
Figure 15–55 Measurement & Automation Explorer Screen ..................................................................................105
Figure 15–56 Measurement & Automation Explorer Screen with Data Neighborhood Expanded ........................105
Figure 15–57 Create New Data Neighborhood ......................................................................................................105
Figure 15–58 Select NI-DAQmx Task .....................................................................................................................106
Figure 15–59 Create New NI-DAQmx Task ............................................................................................................106
Figure 15–60 Acquire Signals Expanded ................................................................................................................106
Figure 15–61 Analog Input Expanded ....................................................................................................................107
Figure 15–62 Temperature Expanded .....................................................................................................................107
Figure 15–63 Select Temperature Device ...............................................................................................................107
Figure 15–64 Temperature Input Supported Channels ...........................................................................................107
Figure 15–65 Temperature Input Channels Highlighted ........................................................................................108
Figure 15–66 TI Task in Enter Name Field .............................................................................................................108
Figure 15–67 TI Task in Data Neighborhood .........................................................................................................108
Figure 15–68 Configuration Settings ......................................................................................................................109
Figure 15–69 All Channels Configured the Same ...................................................................................................109
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16. TUNING SYSTEM RESPONSE (PID)
Figure 16–1 Ramp PID Adjustment Screen ............................................................................................................110
Figure 16–2 PID Settings ........................................................................................................................................111
Figure 16–3 Ramp Test Graph ................................................................................................................................111
Figure 16–4 Ramp Test Graph with the I value adjusted ........................................................................................112
Figure 16–5 Ramp Test Graph with the IS Setting Adjusted ...................................................................................112
Figure 16–6 Ramp Test Graph with DIL Scaling Adjusted .....................................................................................113
Figure 16–7 Ramp Test Graph with Too Much Proportional Gain .........................................................................114
Figure 16–8 Ramp Test with Too Much Integral Gain ............................................................................................114
Figure 16–9 Curve PID Adjustment Screen ............................................................................................................115
Figure 16–10 Curve Test PID Settings ....................................................................................................................116
Figure 16–11 Curve Test Screen .............................................................................................................................116
Figure 16–12 Curve Test Screen with PS Scaling Adjusted ....................................................................................117
Figure 16–13 Curve Test Screen with Increased PS Scaling ..................................................................................117
Figure 16–14 Curve Test Graph with Proportional Gain Adjusted ........................................................................118
Figure 16–15 Curve Test Graph with Integral Gain Adjusted ................................................................................118
Figure 16–16 Curve Test Graph with the IS Setting Adjusted ................................................................................119
Figure 16–17 Curve Test Graph with a Sharper Leading Edge on the Red Line ...................................................119
Figure 16–18 Curve Test Graph with Too Much Proportional Gain ......................................................................120
Figure 16–19 Curve Test Graph with Too Much Integral Gain ..............................................................................120
APPENDIX A: EXAMPLE TESTS
Figure A–1 Control Parameter Set To Open Loop ..................................................................................................122
Figure A–2 Manual Test Example Screen ...............................................................................................................122
Figure A–3 Curve Test Example Settings ................................................................................................................123
Figure A–4 Curve Test Example Result ...................................................................................................................124
Figure A–5 Ramp Test Example Settings ................................................................................................................125
Figure A–6 Ramp Test Example Result ...................................................................................................................125
Figure A–7 Effect of Terminating Ramp at Lower Speed ........................................................................................126
Figure A–8 Pass/Fail Test Example Settings ...........................................................................................................126
Figure A–9 Pass/Fail Test Screen ............................................................................................................................127
Figure A–10 Pass/Fail Test Example Result ............................................................................................................127
Figure A–11 Pass/Fail Test Example Test Limits ....................................................................................................128
Figure A–12 Failed Test Example ...........................................................................................................................128
Figure A–13 DC Motor Circuit ...............................................................................................................................129
Figure A–14 Coast Test Example Settings ..............................................................................................................129
Figure A–15 Coast Test Screen ...............................................................................................................................130
Figure A–16 Overload to Trip Test Example Settings .............................................................................................131
Figure A–17 Overload to Trip Test Screen ..............................................................................................................131
Figure A–18 Overload to Trip Test Example Result ................................................................................................132
Figure A–19 Overload to Trip Test Graph at Room Temperature ...........................................................................132