实例介绍
【实例简介】
【实例截图】
【核心代码】
Table of contents Preface ...................................................................................................................................................... 5 1 System overview...................................................................................................................................... 21 1.1 Field of application .......................................................................................................................21 1.2 Platform Concept and Totally Integrated Automation..................................................................22 1.3 Introduction ..................................................................................................................................23 1.4 SINAMICS S120 components......................................................................................................26 1.5 System data .................................................................................................................................28 1.6 Standards.....................................................................................................................................30 2 Control Units............................................................................................................................................ 33 2.1 Introduction ..................................................................................................................................33 2.2 Control Unit CU320......................................................................................................................37 2.2.1 Description ...................................................................................................................................37 2.2.2 Safety information ........................................................................................................................38 2.2.3 Interface description.....................................................................................................................39 2.2.3.1 Overview ......................................................................................................................................39 2.2.3.2 Connection example ....................................................................................................................40 2.2.3.3 X100 - X103 DRIVE-CLiQ interfaces...........................................................................................41 2.2.3.4 X122 Digital inputs/outputs ..........................................................................................................42 2.2.3.5 X132 Digital inputs/outputs ..........................................................................................................44 2.2.3.6 X124 Electronics power supply....................................................................................................45 2.2.3.7 X126 PROFIBUS .........................................................................................................................46 2.2.3.8 PROFIBUS address switches......................................................................................................47 2.2.3.9 Serial interface (RS232) X140 .....................................................................................................48 2.2.3.10 Measuring sockets .......................................................................................................................48 2.2.3.11 Slot for the CompactFlash card ...................................................................................................49 2.2.3.12 Description of the LEDs on the Control Unit CU320....................................................................50 2.2.4 Dimension drawing ......................................................................................................................53 2.2.5 Installation....................................................................................................................................54 2.2.6 Technical data..............................................................................................................................59 2.3 Control Unit CU320-2 DP.............................................................................................................60 2.3.1 Description ...................................................................................................................................60 2.3.2 Safety information ........................................................................................................................61 2.3.3 Interface description.....................................................................................................................62 2.3.3.1 Overview ......................................................................................................................................62 2.3.3.2 Connection example ....................................................................................................................64 2.3.3.3 X100 - X103 DRIVE-CLiQ interface.............................................................................................65 2.3.3.4 X122 Digital inputs/outputs ..........................................................................................................66 2.3.3.5 X132 Digital inputs/outputs ..........................................................................................................68 2.3.3.6 X124 Electronics power supply....................................................................................................69 2.3.3.7 X126 PROFIBUS .........................................................................................................................70 2.3.3.8 PROFIBUS address switch..........................................................................................................71 2.3.3.9 X127 LAN (Ethernet)....................................................................................................................72 2.3.3.10 X140 serial interface (RS232)......................................................................................................73 Table of contents Control Units and additional system components 14 Manual, (GH 1), 11/2009 Edition, 6SL3097-4AH00-0BP0 2.3.3.11 Measuring sockets ...................................................................................................................... 73 2.3.3.12 Slot for the CompactFlash card .................................................................................................. 74 2.3.3.13 Description of the LEDs on the Control Unit CU320-2 DP.......................................................... 75 2.3.4 Dimension drawing...................................................................................................................... 78 2.3.5 Installation ................................................................................................................................... 79 2.3.6 Technical data............................................................................................................................. 85 3 Additional system components ................................................................................................................ 87 3.1 Basic Operator Panel BOP20 ..................................................................................................... 87 3.1.1 Description .................................................................................................................................. 87 3.1.2 Interface description.................................................................................................................... 87 3.1.3 Installation ................................................................................................................................... 90 3.1.4 Removal ...................................................................................................................................... 92 3.2 Option Board: CAN Communication Board CBC10.................................................................... 93 3.2.1 Description .................................................................................................................................. 93 3.2.2 Safety information ....................................................................................................................... 93 3.2.3 Interface description.................................................................................................................... 94 3.2.3.1 Overview ..................................................................................................................................... 94 3.2.3.2 CAN bus interface X451.............................................................................................................. 95 3.2.3.3 CAN bus interface X452.............................................................................................................. 95 3.2.3.4 2-pin SMD DIL switch.................................................................................................................. 96 3.2.3.5 Meaning of the LED .................................................................................................................... 97 3.2.4 Installation ................................................................................................................................... 98 3.2.5 Technical data............................................................................................................................. 99 3.3 Option Board: Communication Board Ethernet CBE20 .............................................................. 99 3.3.1 Description .................................................................................................................................. 99 3.3.2 Safety information ....................................................................................................................... 99 3.3.3 Interface description.................................................................................................................. 100 3.3.3.1 Overview ................................................................................................................................... 100 3.3.3.2 X1400 Ethernet interface .......................................................................................................... 101 3.3.3.3 Meaning of the LEDs on the CBE20 Communication Board Ethernet ..................................... 102 3.3.4 Installation ................................................................................................................................. 104 3.3.5 Technical specifications ............................................................................................................ 105 3.4 Option Board: Terminal Board TB30......................................................................................... 105 3.4.1 Description ................................................................................................................................ 105 3.4.2 Safety information ..................................................................................................................... 105 3.4.3 Interface description.................................................................................................................. 106 3.4.3.1 Overview ................................................................................................................................... 106 3.4.3.2 Connection example ................................................................................................................. 107 3.4.3.3 X424 power supply, digital outputs ........................................................................................... 108 3.4.3.4 X481 Digital inputs/outputs ....................................................................................................... 109 3.4.3.5 X482 Analog inputs/outputs ...................................................................................................... 110 3.4.4 Installation ................................................................................................................................. 111 3.4.5 Shield support ........................................................................................................................... 112 3.4.6 Technical data........................................................................................................................... 113 3.5 Terminal Module TM15 ............................................................................................................. 113 3.5.1 Description ................................................................................................................................ 113 3.5.2 Safety information ..................................................................................................................... 113 3.5.3 Interface description.................................................................................................................. 114 3.5.3.1 Overview ................................................................................................................................... 114 3.5.3.2 Connection example ................................................................................................................. 115 3.5.3.3 X500 and X501 DRIVE-CLiQ interface..................................................................................... 116 3.5.3.4 X524 Electronics power supply................................................................................................. 116 Table of contents Control Units and additional system components Manual, (GH 1), 11/2009 Edition, 6SL3097-4AH00-0BP0 15 3.5.3.5 X520 digital inputs/outputs.........................................................................................................117 3.5.3.6 X521 digital inputs/outputs.........................................................................................................118 3.5.3.7 X522 digital inputs/outputs.........................................................................................................119 3.5.3.8 Meaning of the LEDs on the Terminal Module TM15 ................................................................120 3.5.4 Dimension drawing ....................................................................................................................121 3.5.5 Installation..................................................................................................................................122 3.5.6 Protective conductor connection and shield support .................................................................123 3.5.7 Connector coding.......................................................................................................................124 3.5.8 Technical data............................................................................................................................125 3.6 Terminal Module TM17..............................................................................................................127 3.6.1 Description .................................................................................................................................127 3.7 Terminal Module TM31..............................................................................................................128 3.7.1 Description .................................................................................................................................128 3.7.2 Safety information ......................................................................................................................128 3.7.3 Interface description...................................................................................................................129 3.7.3.1 Overview ....................................................................................................................................129 3.7.3.2 Connection example ..................................................................................................................131 3.7.3.3 X500 and X501 DRIVE-CLiQ interface......................................................................................132 3.7.3.4 X524 Electronics power supply..................................................................................................132 3.7.3.5 Digital inputs X520 .....................................................................................................................133 3.7.3.6 Digital inputs X530 .....................................................................................................................134 3.7.3.7 Auxiliary voltage for the digital inputs X540...............................................................................135 3.7.3.8 X521 analog inputs ....................................................................................................................136 3.7.3.9 S5 current/voltage changeover switch for analog inputs ...........................................................136 3.7.3.10 X522 analog outputs/temperature sensor..................................................................................137 3.7.3.11 X541 bidirectional digital inputs/outputs ....................................................................................138 3.7.3.12 Relay outputs X542....................................................................................................................140 3.7.3.13 Meanings of the LED on the Terminal Module TM31 ................................................................141 3.7.4 Dimension drawings...................................................................................................................142 3.7.5 Installation..................................................................................................................................144 3.7.6 Protective conductor connection and shield support .................................................................145 3.7.7 Connector coding.......................................................................................................................146 3.7.8 Technical data............................................................................................................................147 3.8 Terminal Module TM41..............................................................................................................148 3.8.1 Description .................................................................................................................................148 3.8.2 Safety information ......................................................................................................................148 3.8.3 Interface description...................................................................................................................149 3.8.3.1 Overview ....................................................................................................................................149 3.8.3.2 Connection example ..................................................................................................................151 3.8.3.3 X500 and X501 DRIVE-CLiQ interface......................................................................................152 3.8.3.4 X514 and X524 Power supply....................................................................................................152 3.8.3.5 Sensor interface X520 ...............................................................................................................153 3.8.3.6 X521 Bidirectional digital inputs/outputs ....................................................................................154 3.8.3.7 X522 digital inputs / floating (isolated) .......................................................................................155 3.8.3.8 X523 Analog input......................................................................................................................156 3.8.3.9 Meaning of the LEDs on the Terminal Module TM41 ................................................................157 3.8.4 Dimension drawings...................................................................................................................158 3.8.5 Installation..................................................................................................................................160 3.8.6 Protective conductor connection and shield support .................................................................161 3.8.7 Technical data............................................................................................................................162 3.9 Terminal Module TM54F............................................................................................................163 3.9.1 Description .................................................................................................................................163 3.9.2 Safety information ......................................................................................................................164 Table of contents Control Units and additional system components 16 Manual, (GH 1), 11/2009 Edition, 6SL3097-4AH00-0BP0 3.9.3 Interface description.................................................................................................................. 165 3.9.3.1 Overview ................................................................................................................................... 165 3.9.3.2 Connection example ................................................................................................................. 166 3.9.3.3 X500 and X501 DRIVE-CLiQ interface..................................................................................... 167 3.9.3.4 X514 power supply for digital outputs and sensors .................................................................. 167 3.9.3.5 X520 sensor power supply........................................................................................................ 168 3.9.3.6 X521 digital inputs power supply with forced dormant error detection .................................. 168 3.9.3.7 X522 digital inputs..................................................................................................................... 169 3.9.3.8 X523 digital outputs................................................................................................................... 170 3.9.3.9 X524 Electronics power supply................................................................................................. 171 3.9.3.10 X525 digital outputs................................................................................................................... 172 3.9.3.11 X531 digital inputs power supply with forced dormant error detection .................................. 173 3.9.3.12 X532 digital inputs..................................................................................................................... 174 3.9.3.13 X533 digital outputs................................................................................................................... 175 3.9.3.14 X535 digital outputs................................................................................................................... 176 3.9.3.15 Meaning of the LEDs on the Terminal Module TM54F............................................................. 177 3.9.4 Dimension drawing.................................................................................................................... 179 3.9.5 Installation ................................................................................................................................. 180 3.9.6 Protective conductor connection and shield support ................................................................ 181 3.9.7 Technical data........................................................................................................................... 182 3.10 Terminal Module TM120 ........................................................................................................... 183 3.10.1 Description ................................................................................................................................ 183 3.10.2 Safety information ..................................................................................................................... 183 3.10.3 Interface description.................................................................................................................. 184 3.10.3.1 Overview ................................................................................................................................... 184 3.10.3.2 Connection examples................................................................................................................ 185 3.10.3.3 X500 and X501 DRIVE-CLiQ interface..................................................................................... 186 3.10.3.4 X524 Electronics power supply................................................................................................. 187 3.10.3.5 X521 temperature sensor input................................................................................................. 188 3.10.3.6 Meaning of the LEDs on the Terminal Module TM120 ............................................................. 190 3.10.4 Dimension drawing.................................................................................................................... 191 3.10.5 Installation ................................................................................................................................. 191 3.10.6 Protective conductor connection and shield support ................................................................ 193 3.10.7 Technical data........................................................................................................................... 194 3.11 DRIVE-CLiQ Hub Module DMC20 ............................................................................................ 195 3.11.1 Description ................................................................................................................................ 195 3.11.2 Safety information ..................................................................................................................... 195 3.11.3 Interface description.................................................................................................................. 196 3.11.3.1 Overview ................................................................................................................................... 196 3.11.3.2 X500 - X505 DRIVE-CLiQ interfaces........................................................................................ 197 3.11.3.3 X524 Electronics power supply................................................................................................. 197 3.11.3.4 Description of the LEDs on the DRIVE-CLiQ Hub Module DMC20.......................................... 198 3.11.4 Dimension drawing.................................................................................................................... 199 3.11.5 Installation ................................................................................................................................. 199 3.11.6 Technical data........................................................................................................................... 200 3.12 DRIVE-CLiQ Hub Module External DME20.............................................................................. 201 3.12.1 Description ................................................................................................................................ 201 3.12.2 Safety information ..................................................................................................................... 201 3.12.3 Interface description.................................................................................................................. 202 3.12.3.1 Overview ................................................................................................................................... 202 3.12.3.2 X500 - X505 DRIVE-CLiQ interfaces........................................................................................ 203 3.12.3.3 X524 Electronics power supply................................................................................................. 204 3.12.4 Dimension drawing.................................................................................................................... 205 3.12.5 Installation ................................................................................................................................. 206 Table of contents Control Units and additional system components Manual, (GH 1), 11/2009 Edition, 6SL3097-4AH00-0BP0 17 3.12.6 Technical data............................................................................................................................207 3.12.7 Specifications for use with UL approval.....................................................................................207 3.13 Voltage Sensing Module VSM10 ...............................................................................................209 3.13.1 Description .................................................................................................................................209 3.13.2 Safety information ......................................................................................................................210 3.13.3 Interface description...................................................................................................................211 3.13.3.1 Overview ....................................................................................................................................211 3.13.3.2 Connection example ..................................................................................................................212 3.13.3.3 X500 DRIVE-CLiQ interface ......................................................................................................213 3.13.3.4 X524 Electronics power supply..................................................................................................214 3.13.3.5 X520 analog inputs/temperature sensor....................................................................................214 3.13.3.6 X521 three-phase line supply voltage sensing up to 100 V (phase-to-phase)..........................215 3.13.3.7 X522 three-phase line supply voltage sensing up to 690 V (phase-to-phase)..........................215 3.13.3.8 Meanings of the LEDs on the Voltage Sensing Module VSM10 ...............................................216 3.13.4 Dimension drawing ....................................................................................................................217 3.13.5 Protective conductor connection and shield support .................................................................218 3.13.6 Technical data............................................................................................................................219 4 Encoder system connection................................................................................................................... 221 4.1 Introduction ................................................................................................................................221 4.2 Overview of Sensor Modules.....................................................................................................222 4.3 Sensor Module Cabinet-Mounted SMC10 .................................................................................225 4.3.1 Description .................................................................................................................................225 4.3.2 Safety information ......................................................................................................................225 4.3.3 Interface description...................................................................................................................226 4.3.3.1 Overview ....................................................................................................................................226 4.3.3.2 Connection example ..................................................................................................................228 4.3.3.3 DRIVE-CLiQ interface X500 ......................................................................................................228 4.3.3.4 X520 encoder system interface .................................................................................................229 4.3.3.5 X524 Electronics power supply..................................................................................................230 4.3.3.6 Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC10 .........................................230 4.3.4 Dimension drawings...................................................................................................................231 4.3.5 Installation..................................................................................................................................233 4.3.6 Technical data............................................................................................................................234 4.4 Sensor Module Cabinet-Mounted SMC20 .................................................................................236 4.4.1 Description .................................................................................................................................236 4.4.2 Safety information ......................................................................................................................236 4.4.3 Interface description...................................................................................................................237 4.4.3.1 Overview ....................................................................................................................................237 4.4.3.2 Connection example ..................................................................................................................238 4.4.3.3 DRIVE-CLiQ interface X500 ......................................................................................................238 4.4.3.4 X520 encoder system interface .................................................................................................239 4.4.3.5 X524 Electronics power supply..................................................................................................240 4.4.3.6 Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC20 .........................................240 4.4.4 Dimension drawing ....................................................................................................................241 4.4.5 Installation..................................................................................................................................242 4.4.6 Technical data............................................................................................................................243 4.5 Sensor Module Cabinet-Mounted SMC30 .................................................................................244 4.5.1 Description .................................................................................................................................244 4.5.2 Safety information ......................................................................................................................244 4.5.3 Interface description...................................................................................................................245 4.5.3.1 Overview ....................................................................................................................................245 4.5.3.2 Connection examples ................................................................................................................246 Table of contents Control Units and additional system components 18 Manual, (GH 1), 11/2009 Edition, 6SL3097-4AH00-0BP0 4.5.3.3 DRIVE-CLiQ interface X500...................................................................................................... 248 4.5.3.4 X520 encoder system interface ................................................................................................ 249 4.5.3.5 X521 / X531 alternative encoder system interface ................................................................... 250 4.5.3.6 X524 Electronics power supply................................................................................................. 251 4.5.3.7 Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC30 ........................................ 252 4.5.4 Dimension drawing.................................................................................................................... 253 4.5.5 Installation ................................................................................................................................. 254 4.5.6 Protective conductor connection and shield support ................................................................ 255 4.5.7 Technical data........................................................................................................................... 256 4.6 Sensor Module External SME20............................................................................................... 261 4.6.1 Description ................................................................................................................................ 261 4.6.2 Safety Information..................................................................................................................... 261 4.6.3 Interface description.................................................................................................................. 262 4.6.3.1 Overview ................................................................................................................................... 262 4.6.3.2 Connection example ................................................................................................................. 262 4.6.3.3 DRIVE-CLiQ interface............................................................................................................... 263 4.6.3.4 Encoder system interface.......................................................................................................... 264 4.6.4 Dimension drawings.................................................................................................................. 265 4.6.5 Installation ................................................................................................................................. 266 4.6.6 Technical data........................................................................................................................... 267 4.7 Sensor Module External SME25............................................................................................... 269 4.7.1 Description ................................................................................................................................ 269 4.7.2 Interface description.................................................................................................................. 269 4.7.2.1 Overview ................................................................................................................................... 269 4.7.2.2 Connection example ................................................................................................................. 270 4.7.2.3 DRIVE-CLiQ interface............................................................................................................... 270 4.7.2.4 Encoder system interface.......................................................................................................... 271 4.7.3 Dimension drawings.................................................................................................................. 272 4.7.4 Installation ................................................................................................................................. 273 4.7.5 Technical data........................................................................................................................... 274 4.8 Sensor Module External SME120............................................................................................. 276 4.8.1 Description ................................................................................................................................ 276 4.8.2 Safety information ..................................................................................................................... 277 4.8.3 Interface description.................................................................................................................. 278 4.8.3.1 Overview ................................................................................................................................... 278 4.8.3.2 Connection examples................................................................................................................ 279 4.8.3.3 X500 DRIVE-CLiQ interface...................................................................................................... 284 4.8.3.4 X100 encoder system interface ................................................................................................ 284 4.8.3.5 X200 thermistor sensor input .................................................................................................... 285 4.8.3.6 X300 Hall sensor input.............................................................................................................. 285 4.8.4 Dimension drawings.................................................................................................................. 286 4.8.5 Installation ................................................................................................................................. 287 4.8.6 Technical data........................................................................................................................... 288 4.9 Sensor Module External SME125............................................................................................. 290 4.9.1 Description ................................................................................................................................ 290 4.9.2 Safety information ..................................................................................................................... 291 4.9.3 Interface description.................................................................................................................. 292 4.9.3.1 Overview ................................................................................................................................... 292 4.9.3.2 Connection examples................................................................................................................ 293 4.9.3.3 X500 DRIVE-CLiQ interface...................................................................................................... 298 4.9.3.4 X100 encoder system interface ................................................................................................ 299 4.9.3.5 X200 thermistor sensor input .................................................................................................... 300 4.9.4 Dimension drawings.................................................................................................................. 300 Table of contents Control Units and additional system components Manual, (GH 1), 11/2009 Edition, 6SL3097-4AH00-0BP0 19 4.9.5 Installation..................................................................................................................................301 4.9.6 Technical data............................................................................................................................302 4.10 DRIVE-CLiQ encoder.................................................................................................................304 4.10.1 Description .................................................................................................................................304 4.10.2 Safety information ......................................................................................................................304 4.10.3 Interface description...................................................................................................................305 4.10.3.1 Overview ....................................................................................................................................305 4.10.3.2 DRIVE-CLiQ interface................................................................................................................305 4.10.4 Dimension drawings...................................................................................................................306 4.10.5 Installation..................................................................................................................................308 4.10.6 Technical data............................................................................................................................310 5 Information on electromagnetic compatibility (EMC).............................................................................. 311 5.1 Cabinet design and EMC Booksize ...........................................................................................311 A Appendix A ............................................................................................................................................ 313 A.1 Connectable conductor cross-sections for spring-loaded terminals..........................................313 A.2 Connectable conductor cross-sections for screw terminals ......................................................314 B Appendix B ............................................................................................................................................ 315 B.1 List of abbreviations ...................................................................................................................315 C Fax template.......................................................................................................................................... 327 Index...................................................................................................................................................... 329
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